Small and automatic potato chips manufacturing line plant
Potato chip machine manufacturers mainly provide small and automatic potato chips manufacturing line to produce fried potato chips. The small potato chip production line is mainly suitable for the initial establishment of a potato chip production business or a small potato chip factory. Its production output is 50kg/h~500kg/h. The output of the large potato chip line is 300kg/h~2t/h. It has a high degree of automation and is suitable for large-scale potato chip factories to produce potato chips. Whether large or small potato chip production machines, they have similar production steps. That is, washing and peeling, slicing, blanching, dehydrating, frying, degreasing, seasoning, packaging, and other steps. The potato chip production line can meet the needs of different customers and help them develop the potato chip production business.
Introduction to small and large potato chip lines
The main difference between large and small potato chip production lines is the degree of automation. Their production steps are the same. Due to the improvement of the degree of automation, the automated potato chip assembly line adopts a potato chip production machine with higher output and high automation.
What is the potato chips production process?
Remark: Overall SUS304 stainless steel except for electrical elements and special design needed parts.
Small chips making line introduction
The small-scale potato chips manufacturing line is a smaller production line compared with the fully automatic production line. It needs 3-4 people to operate the whole production, which is more suitable for a beginner of the business. All machines are made of stainless steel.
How does the potato chips production line produce potato chips?
Many people like to eat potato chips, and potato chips are made from potatoes. It has certain benefits to the body, and the potato chips taste good, and it is more delicious with tomato sauce. The potato chips production line is specially used for making potato chips, so how is the potato chips machines produce the potato chips?
Semi-automatic potato chips manufacturing line features
- Semi-automatic Potato chips manufacturing line investment is low.
- It is easy to operate that all people can operate it.
- These potato chips processing machines are made of stainless steel which meets the requirements of food processing.
- Only several people can operate the production line that can save lots of labor costs.
- The machine is made of high-quality material that has a longer service life.
- The operation manual will be operated with the machine.
200kg/h small scale fried chips line machine list
|Potato cleaning machine||Model:TZ-800 |
Weight : 220kg
|Potato cutter||Model :TZ-600|
|Blanching machine||Model :TZ-2000 |
Capacity:200kg/h(Electric heating way)
|De-watering machine||Model :TZ-400 |
|chips frying machine||Model :TZ-2000 Size:2000700950mm|
(Electric heating way)
|de-oiling machine||Model :TZ-400 |
|chips seasoning machine||Model:TZ--800 |
Power : 1.1kw
Details of small potato chips manufacturing line
Potato washing machine - potato slicing machine - potato chips blanching machine - potato chips dewatering machine - potato chips frying machine - potato chip deoiling machine - potato chips seasoning machine - potato chips packing machine
Potato washing machine: This machine uses a brush to remove the dirt from the potato. It will not destroy the potato and the peeling rate is more than 99%. This machine has a large capacity in the production line.
Potato slicing machine: This machine is a multifunctional machine that can cut potato chips and French fries by changing the blade. This machine's capacity is about 600kg per hour. The final product surface is smooth.
Potato chips blanching machine: This machine has several heating methods, such as gas heat, electricity-heat, and so on. Customer can choose the suitable machine according to his need. It has several models for different capacity. The oil temperature is about 80℃ for 1-2minutes.
Potato chips dewatering machine: The machine uses the principle of eccentricity to remove moisture from the raw materials. This machine is an automatic machine with high efficiency.
Potato chips frying machine: The potato chips need to be fried after dewatering. This is the most important step of the whole production line. The frying temperature is about 160-180℃ for 40-60s. It can be adjusted according to the customer’s actual requirements.
Potato chip deoiling machine：Deoiled machine is made of stainless steel. It’s better to cover the cover for safety. This machine will not destroy the raw material during the working process.
Potato chips seasoning machine: You can add the flavor you need into the machine. For example, spicy, tomato flavor and so on. It needs about 2-3 minutes for mixing. Also, the mixing time depends on the capacity.
Potato chips packing machine: This machine including two models: single room and double room. You can choose it according to the potato chips capacity. It can be vacuum packing or not. The sealing effect of this machine is very good.
Other information About 200kg/h chips production line
Fuel consumption: Gas/Diesel
Gas: Max 50kw/h electricity and 105Nm³/h nature gas or LPG 90kg/h.
Diesel: Max 50kw/h electricity and max 80kg/h diesel.
The estimated input and output rate for the potato chips project
Input capacity: about 600-800kg/h, output capacity: min 200kg/h
The water consumption: 1.5ton/h, drinking water.
The workshop drawing needs to arrange the whole process after the Contractor further communication from the buyer’s engineer.
Introduction of large automatic Potato chips making line
The fully automatic potato chips making line often applies in the large potato chips factory to produce fried chips. It uses high-yield, highly automated potato chip processing machines to produce potato chips. In particular, it connects each individual potato chip machine through a conveyor belt. Therefore, the potato chip production line has a high degree of automation, large production output, and rapid production. It is suitable for production in large potato chip production plants.
Advantages of automatic potato chip processing line
- The automatic potato chip line has the characteristics of low one-time investment, low energy consumption, diverse functions, and convenient maintenance.
- Compared with the small potato chip line, the automatic potato chip line has a higher output and a higher degree of automation.
- All potato chip production machines can be operated by an intelligent control panel, which has the function of saving labor
- The conveyor is equipped with a step-less speed adjustment click, the speed can be adjusted arbitrarily, the operation is simple, and the efficiency is high.
500kg/h automatic potato chip line detailed configuration
|Screw potato cleaning machine||Size：3600850900mm|
|Potato chips cutting machine||Size：600500900mm|
|Chips frying machine||Size：1000014501550|
Fully automatic potato chip making machine introduction
In the fully automatic potato chip line, it uses 4 elevators and a picking belt, which makes the connection between the two machines smoother. And it saves a lot of labor.
Spiral brush cleaning machine
In this automatic potato chips manufacturing line, it uses a spiral brush cleaning machine instead of a brush cleaning machine in a small production line. The spiral in the spiral brush cleaning machine automatically transports potatoes, while the brush removes the potato skin. When the potato is transported from the beginning to the end, it will be cleaned.
Potato chips washing machine
After being sliced by a potato slicer, it will be cleaned by a washing machine. In the fully automatic potato chip production line, since it is all replaced by machines, it adds a cleaning step to ensure that the potato chips are clean and tidy.
Chips blanching and frying machine
The potato chip blanching and frying machine adopt a large-volume continuous blanching and frying machine. Their heating methods are electric heating and air heating. The length of the continuous blanching and frying machine can be customized according to the production of potato chips and customer needs. Moreover, the continuous fryer can equip with equipment such as oil storage tank oil filter to filter oil.
Chips seasoning machine
A large-scale automatic potato chip production line usually uses a drum seasoning machine to season potato chips. The drum seasoning machine can be connected to the cooler for uninterrupted conveying and seasoning.
Potato chips packaging machine
There is no potato chip packaging machine listed in the large automatic potato chip line because customers may have different options. Shuliy mainly provides potato chip packaging machines with bucket scale, and it has two-bucket scale, four-bucket scale, eight-bucket scale and other types of packaging machines. It is not a non-standard product, we can customize the potato chip packaging machine according to the customer's packaging size, style and other requirements.
Our Service About Potato chips production line
Yes, we are. Welcome to visit our factory.
Yes, we can.
Our engineer can go outside to install and train your workers to operate the full machine line.
1 year except for consumable spare parts.
We will supply the machine within 30days.
How many potatoes can produce 1kg potato chips?
With years of experience in R&D and export of potato chip machine manufacturers, we have concluded that about 0.3kg of potato chips can be obtained from 1kg of potatoes.
What about the potato chips making plant cost?
Since potato chip production lines have different specifications, and customers may have other special needs. Moreover, the machine materials, accessories, and shipping costs in the potato chip line will directly affect the potato chip line price.
What is the potato chips packaging design?
There are two main packaging methods for potato chips, one is bagged and the other is canned. The packaging of these two potato chips mainly determines by the shape of the fried potato chips. There are two main shapes of fried potato chips: hyperbolic parabolic potato chips, and parabolic cylinder potato chips.
Why do I need to blanch when making fried potato chips?
Blanching potato chips can help peel the potatoes and keep them fresh. It can also prevent the production of enzymes and help increase the texture and flavor of potato chips.
What is the thickness of potato chips slices?
Commercial potato slicers can cut potato chips of various sizes by changing the cutter heads of different sizes. Usually, it can cut potatoes into 0.3~2cm thick potato chips.
What is the frying temperature and time of potato chips?
Generally fried for 2~3min, the oil temperature is controlled at 160-180℃.
How to start potato chips business？
If you are starting a potato chip production business for the first time, then we recommend that you check the market first. You can observe the most popular potato chip sizes and packaging specifications in your local market. And you can slightly estimate the cost of starting a potato chip business. After determining the profitability, you can purchase a potato chip production business from the potato chip production machine manufacturer for production.
Zhengzhou Taizy Machinery has been exported this machine to many foreign countries. We have experienced workers and engineers. We can provide a blameless before-sales service and after-sales service. Our sales consultant can offer detailed information on this machine. If you want this machine, pls contact us！